Comprehensive Mechanical Maintenance & Plant Reliability

Reliability isn’t just a goal; it’s a requirement for successful mining and industrial operations. ForgeOne Solutions delivers elite mechanical maintenance support designed to maximize the uptime of your fixed plant and industrial equipment. Our multidisciplinary expertise allows us to bridge the gap between simple repairs and complex mechanical engineering, providing a single point of accountability for your site’s health.

Crushing and Screening Excellence

The heart of any processing plant is its crushing circuit. We specialize in the end-to-end rebuild of mission-critical equipment:

  • Jaw & Cone Crusher Rebuilds: We possess the technical knowledge to strip, inspect, and rebuild major primary and secondary crushers.
  • Metso & OEM Screen Servicing: Our team is experienced with both Metso and original equipment manufacturer (OEM) specifications, ensuring your screening decks operate at peak efficiency.
  • Drive Train Maintenance: We provide detailed gearbox and pulley servicing, alongside bearing and shaft repairs, to ensure smooth power transmission.

Proactive Maintenance & Inspections

The most cost-effective repair is the one that never has to happen. Our preventive maintenance programs are built on rigorous inspection regimes:

  • Visual & Pre-shutdown Assessments: We identify wear patterns and potential failure points before they lead to catastrophic breakdowns.
  • Component Change-outs: We manage the seamless replacement of rollers, belts, and other consumables to maintain optimal tracking and tension.
  • Detailed Reporting: Our clients receive comprehensive wear and damage reports, providing the data needed for informed maintenance budgeting and scheduling.

Operational Efficiency

By deploying a highly skilled professional who can switch between mechanical tasks and fabrication, ForgeOne Solutions minimizes the “contractor footprint” on your site. This versatility leads to improved reliability, significantly reduced downtime, and an overall extension of your plant’s operational life. Whether it is scheduled shutdown servicing or emergency breakdown response, our team is committed to keeping your operations moving forward.

FAQs

Do you support shutdown servicing and crusher rebuilds?

Yes—ForgeOne Solutions supports shutdown servicing and crusher/screen rebuild work depending on scope and scheduling.

Do you work on screens and conveyors?

Yes, including screen rebuild support and tasks like belt tracking/roller replacement support where required.